Corvette Fever Homepage Corvette Fever
Get Adobe Flash player

Giving a '57 Corvette Dash a Facelift

A Dash of Renewal
By Andy Bolig
Photography by Andy Bolig
P116590 Image Large
P116591 Image Large
The radio is the first thing... 
   
  read full caption
P116591 Image Large
The radio is the first thing to come out. Take both the radio and the speaker out. Notice the size of the speaker. This is both the speaker and amplifier. (This would be the best time to send your radio out to someone to be checked out.)
P116592 Image Large
Time to remove the gauges.... 
   
  read full caption
P116592 Image Large
Time to remove the gauges. Take a minute and mark where the wires go. This will make installation much easier. Also, be careful of the paper tag on the back of the gauges. Ours was almost ripped in two, so we put some clear tape over it before we reinstalled it.
P116593 Image Large
We used this ignition-switch... 
   
  read full caption
P116593 Image Large
We used this ignition-switch nut wrench to remove the switch assembly. This tool makes the job much easier and prevents the chrome from getting damaged. Always keep your eyes open for little tools like this at swap meets.
P116594 Image Large
P116595 Image Large
We removed the speaker grilles... 
   
  read full caption
P116595 Image Large
We removed the speaker grilles so we could paint them and the dash separately. With the speaker removed you can easily get to the tabs behind the dash.
P116596 Image Large
P116597 Image Large
Removing the knobs from the... 
   
  read full caption
P116597 Image Large
Removing the knobs from the dash is the next step. Take your time because some have nuts on the back and some, like the headlight switch, have a pin that you need to push on the headlight assembly, behind the dash, to remove it from the assembly.
P116598 Image Large
P116599 Image Large
Remove the steering wheel... 
   
  read full caption
P116599 Image Large
Remove the steering wheel and hub, and take the bell off the steering column. It’s best to make sure the wheels are straight before you remove the steering wheel. It’s a good idea to mark the wheel and shaft so you can index the splines exactly the way they were.
P116600 Image Large
With the gauges removed, the... 
   
  read full caption
P116600 Image Large
With the gauges removed, the dashpad is the last part to take off. It’s held on by nuts behind the dash.
P116601 Image Large
P116602 Image Large
The stripped dash is now ready... 
   
  read full caption
P116602 Image Large
The stripped dash is now ready for painting. We used a small pneumatic grinder to prepare some small cracks for filling. This is the time to take care of them. The dash will be painted before we start reinstalling parts.
P116603 Image Large
We contacted Zip Products... 
   
  read full caption
P116603 Image Large
We contacted Zip Products for new bezels and faces for our gauges. Zip carries complete sets, or you can order only what you need.
P116604 Image Large
P116605 Image Large
We started with the speedometer.... 
   
  read full caption
P116605 Image Large
We started with the speedometer. When you remove the chrome bezel you’ll see some small tubes around the inside. They ride in the groove around the inside of the bezel and keep the glass and bezel from grinding together. Make sure you save these.
P116606 Image Large
P116607 Image Large
The speedometer assembly is... 
   
  read full caption
P116607 Image Large
The speedometer assembly is removed from the housing after taking out the two retaining screws. We’ve found the best way to remove the needle is to use two small blocks as a fulcrum and gently lift up on the needle with two small screwdrivers. The shaft can break before the needle comes loose, so be very careful and go slowly. Once the needle is off, you can gently bend the tabs that hold the glass lens in place.
P116608 Image Large
P116609 Image Large
The black paint under the... 
   
  read full caption
P116609 Image Large
The black paint under the lens was badly faded, so we cleaned it off and sprayed it with a semigloss black from a spray can. We didn’t clean up the speedometer housing because we didn’t want to remove the date codes.
P116890 Image Large
Once the paint has dried,... 
   
  read full caption
P116890 Image Large
Once the paint has dried, we can begin reassembly of the speedometer. Don’t forget to install the spacers between the glass and bezel.
P116891 Image Large
A retainer that’s crimped... 
   
  read full caption
P116891 Image Large
A retainer that’s crimped over the body of the gauge holds on the other gauge bezels. Take a small screwdriver and gently pry the crimped area back out so it will slide off the gauge body.
P116892 Image Large
You can see how deteriorated... 
   
  read full caption
P116892 Image Large
You can see how deteriorated and faded the black paint is on this temperature gauge. We scraped off all the paint and carefully sprayed semigloss black paint without getting any overspray on the needle. Our gauges worked great—they just needed a facelift; but if yours don’t work and need rebuilding, Zip has kits you can use. The company also offers a rebuilding service.
P116893 Image Large
While the paint was drying... 
   
  read full caption
P116893 Image Large
While the paint was drying we swapped out the new bezels. They’re held in place by the part that has “FUEL” and “TEMP” written on them. While they’re apart, clean the pieces of any grime. We sandblasted the dual-gauge housings and painted them with metallic silver paint.
P116894 Image Large
P116895 Image Large
With the paint dry we can... 
   
  read full caption
P116895 Image Large
With the paint dry we can reassemble the gauges. They look great with the new lenses, bezels, and paint. We also installed the “repaired” small tag that goes behind the fuel gauge for that original look.
P116896 Image Large
With the gauges rebuilt and... 
   
  read full caption
P116896 Image Large
With the gauges rebuilt and the dash paint dry, all we have to do is reassemble the parts. This is where marking the wires will come in handy.
P116897 Image Large
P116898 Image Large
Clean up the small parts with... 
   
  read full caption
P116898 Image Large
Clean up the small parts with a fine polishing compound. With minimal rubbing, these parts can be made to look like new again, and this is the time to do it.
P116899 Image Large
P116912 Image Large
P116913 Image Large
When you’re reinstalling... 
   
  read full caption
P116913 Image Large
When you’re reinstalling the steering wheel is a good time to remove decades-old grease and freshen up the turn-signal operation. We cleaned the mechanism with a spray degreaser and wiped it dry. Once it was installed we applied lubricant to the moving parts.
P116914 Image Large
When reinstalling the steering... 
   
  read full caption
P116914 Image Large
When reinstalling the steering wheel, make sure to align the marks you made so the wheel is pointed straight when you’re going straight. Torque the nut to 35-40 lb-ft.
P116915 Image Large
When reinstalling the steering... 
   
  read full caption
P116915 Image Large
When reinstalling the steering wheel, make sure to align the marks you made so the wheel is pointed straight when you’re going straight. Torque the nut to 35-40 lb-ft.
P116916 Image Large
With the steering wheel installed,... 
   
  read full caption
P116916 Image Large
With the steering wheel installed, you may have to adjust the bell a little to get the proper clearance between the bell and hub.
P116917 Image Large
Install the horn contacts... 
   
  read full caption
P116917 Image Large
Install the horn contacts and screws. The horn button simply snaps onto the steering wheel, and you’re done!

The styling cues are possibly dated by today’s standards, but Zip Products carries the parts you need to make the dash in your straight-axle look as good as new. Follow along as we give our ’57 Corvette’s dash a facelift.

Everything we did to our ’57’s dash was done either in the garage or inside on the dinner table. While we used a few tools you may not find in every garage (media-blaster, grinder/polisher), this task can be accomplished by the typical Corvette owner with moderate mechanical ability. Also, if dealing with disassembling the gauges makes you nervous, contact Zip Products. They provide that service so you don’t have to worry.

Zip Products
(900) 962-9632

www.zip-corvette.com

Chevrolet Corvette Research
Chevrolet Corvette Car and Truck pricing can be complicated and sometimes confusing. As an authority on car buying needs we provide information about new cars, such as the Chevrolet Corvette and all the features it comes with. Fuel efficiency is important and the 2010 Corvette with a 18.0 gallon main premium unleaded fuel tank 15.0 capacity gets 19 mpg, and has a comparable trade in value which should come in handy when you go to shop for your next car. Also check out the Chevy Tahoe.
 
2007 Chevrolet Corvette - It's All In The Details
We review the new 2007 Chevrolet Corvette coupe, convertible, Z51, and Z06... more
 
1959 Chevrolet Corvette - Rhapsody In Blue
William Bryan's NCRS Top Flight 1959 Corvette roadster has seen it all... more
 
C3 Transmission Swap - Grabbin' New Gears, Part 2
We test drive a Keisler T45-RS-equipped C3 Corvette... more
 
Corvette Fever January 2010 Table of Contents
Tracey Richardson's Museum-delivered Z51 was the "beta-car" for the new '09 Competition Sport... more
 
1967 Chevrolet Corvette - Reconsidering Your Line In The Sand, Wrapup
Jeff Bernhardt has some final thoughts on how you can really enjoy your classic Corvette... more
 
Corvette Book Guide - The Top Shelf, Volume Four
Essential reading for Corvette enthusiasts... more
 
1968 Chevrolet Corvette - Loaded For Bear
Greg Horton's 32K-Mile '68 L71 Corvette is loaded with performance and convenience options... more
 
Corvette Insurance - A Classic Solution
How to save money with collector car insurance for your Corvette... more
 
C4 Corvette Seat Covers - The Project C4orce Cover-Up
Our 1987 Corvette project car gets some new seat covers... more
 
2009 Corvette Shows and Events
Looking for Corvette events near you? Planning a vacation of vehicular fun? Then check out Corvette... more