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Electronic Fuel Injection Corvette Conversions - EFI Your Small-Block!
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EFI requires a different fuel... EFI requires a different fuel system than that used in a carbureted application because of the much higher fuel pressure. Typically, injectors are rated for flow at 45 psi. That is the normal pressure setting used with a FAST system and is best set using a bypass regulator. A pump that can provide sufficient pressure is a must, and it also must flow the required volume for the power output of the engine. FAST's tech help can provide sizing information on both the fuel-system components and the injectors themselves. Size and capacity has to match the application, based on anticipated power output. | HORSEPOWER | | RPM | EFI | CARB | | 3,000 | 201 | 193 | | 3,200 | 209 | 204 | | 3,400 | 220 | 219 | | 3,600 | 237 | 238 | | 3,800 | 256 | 257 | | 4,000 | 272 | 274 | | 4,200 | 294 | 290 | | 4,400 | 316 | 314 | | 4,600 | 332 | 335 | | 4,800 | 349 | 355 | | 5,000 | 370 | 371 | | 5,200 | 382 | 386 | | 5,400 | 400 | 401 | | 5,600 | 412 | 412 | | 5,800 | 420 | 421 | | 6,000 | 423 | 422 | | 6,200 | 428 | 428 | | 6,400 | 419 | 423 | Carburetion Vs. Injection Converting to EFI is not a decision that should be based upon looking for outrageous power gains, but rather for the best drivability and efficiency gains possible. The naked truth is, given exactly the same components, the power of a perfectly tuned carburetor will be virtually identical to an EFI system. One of the key differences is an EFI system is "smart" and once programmed correctly, will always be in perfect tune, no matter how the operating conditions of temperature and air density changes. We installed a Demon four-barrel carburetor to the tuned EFI system on the dyno just to compare the wide-open-throttle output. Not surprisingly, with the combination otherwise identical, the power curve was virtually unchanged, with the EFI gaining a modest advantage in low-speed torque. However, by taking advantage of the intake manifold design flexibility available when running EFI, the power characteristics can be changed significantly. Modern plenum ram manifolds of the type used on the LS-family of engines are a good example. This design takes positive advantage of inertia ram tuning for a healthy boost in torque, but such a manifold layout would be impossible in a carbureted application. While an EFI system can be tuned to a fine set of parameters at the keyboard of a computer, a carburetor is a mechanical device with fuel curve adjustments primarily handled by changing jets, altering the orifice restricting fuel flow. Tuned for a perfect air/fuel ratio, output is about equivalent when considering full-throttle horsepower and torque, if all else in the engine remains unchanged.  FAST's XFI system comes with...  FAST's XFI system comes with a harness that has all the required terminal connections to plug right in and run the engine. To recap, we have sensor connections to the TPS, IAT, CTS, and Lambda (O2) sensors. The IAC is plugged in at the throttle body; an rpm wire is connected to the ignition; the eight injectors are plugged in; and the power and ground wires are connected. The system comes with an internal diagnostic check and LED readouts that confirm all the required hook-ups are functioning. The harness is clearly labeled, making it a snap to wire up the injection system.  Our small-block was mounted...  Our small-block was mounted to the dyno to test and run the engine with the FAST XFI, though the conversion to fuel injection can be installed and tuned in the vehicle. With the XFI, fuel and spark parameters are already programmed in with base settings, putting you in the ballpark as far as getting the engine fired and running. The simple setup menus let you fill in the blanks for the engine's combination and components. Various specifications such as engine displacement, injector flow rating, number of cylinders, and so on are typed in, and then the operational parameters, (e.g., whether the injection system will be run bank-to-bank or sequentially) are inputted. Westech's dyno operator, Steve Brule, quickly had our 350 small-block up and running.  The FAST XFI comes with a...  The FAST XFI comes with a well thought out software package and is connected to a computer for tuning with a communication cable. Engine and sensor functions are all monitored and can be recorded, with key information available on the tuning screen via the dashboard functions. The FAST system also has useful data-logging capabilities. Once the engine is up and running on the provided base maps, fine-tuning dials it in. Here, Westech's Steve Abbruzzese is making changes to the tune the fuel curve using the fuel table. Various tables in the XFI software control all the required fuel and timing functions, with a variety of options on how to change the settings and by how much. Before long, our engine was dialed in and running perfectly.
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Autotronic Controls/MSD
1490 Henry Brennan Dr.
El Paso
TX
79936
915-857-5200
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Westech Performance Group
11098 Venture Dr., Unit C
Mira Loma
CA
91752
9-09/-685-4767
www.westechperformance.com
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FAST/Fuel Air Spark Technology
Memphis
TN
877-344-8355
www.fuelairspark.com
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